by Edgar Berdahl
We can affect the world directly by using actuators. Some extra parts are involved because actuators generally require that relatively large currents flow through them in order to provide relatively large forces. The signal flow diagram including a force signal generator, power amplifier, and actuator is shown below.
- 1 Acoustic System Actuators
- 2 Haptic System Actuators
Acoustic System Actuators
Often we would like to induce vibrations spanning the entire range of human hearing. Here we explain how to induce these vibrations in air and in structures. Here is one particularly small but powerful audio power amplifier.
Vibrations in Air
Loudspeaker drivers convert an electrical signal into pressure waves in air. These are quite common, so we refer the reader to Hyperphysics and Wikipedia. Since loudspeaker drivers are usually linear actuators, their maximum displacement is usually limited.
Vibrations in Structures
Lorentz Force Actuator
The Lorentz force is the force on an electrical current carrier in the presence of a magnetic field. Any element can be actuated according to the Lorentz force if an electrical current can be passed along it.
We present the example of actuating a vibrating string. An electrically conductive vibrating string is placed between two permanent magnets. Notice that the ﬁeld ﬂowing from the north pole of the upper magnet to the south pole of the lower magnet is much less focused.
For simplicity of analysis, we assume that the magnetic ﬁeld B is completely uniform in between the magnets. Since the field flowing back is so much less focused, we also assume that it never ﬂows back to complete the magnetic circuit:
Then the force on the string is F= LAI × B
A piece of wire of only about 1m in length has a relatively low resistance. In order to connect it to the output of a typical audio power ampliﬁer, it must be placed in series with power resistors to avoid overloading the audio ampliﬁer’s output. The next two figures show a realization in the laboratory.
The other electrodynamic actuators described here such as woofers, shakers, servomotors, solenoids, etc. operate according to this principle.
Replacing one of the permanent magnets with an electromagnet. The direction of the current through the coil determines whether the two magnets attract or repell one another:
What if you want to actuate something that isn't a magnet? Most efficient solution: glue a small neodymium magnet to the object that is to be actuated. Alternate solution: if the object is ferrous (magnetically "sticky" aka magnetizable such as iron or steel), then the object to be actuated can be magnetized by placing it in the neighborhood of a magnet. The E-Bow and the Sustainiac use this principle to actuate guitar strings.
As very high electric fields correspond to only tiny changes in the width of the crystal, this width can be changed with better-than-micrometer precision, making piezo crystals the most important tool for positioning objects with extreme accuracy — thus their use in actuators. Multilayer ceramics, using layers thinner than 100 microns, allow reaching high electric fields with voltage lower than 150 V. These ceramics are used within two kinds of actuators: direct piezo actuators and Amplified Piezoelectric Actuators. While direct actuator's stroke is generally lower than 100 microns, amplified piezo actuators can reach millimeter strokes.
* Loudspeakers: Voltage is converted to mechanical movement of a piezoelectric polymer film. * Piezoelectric motors: piezoelectric elements apply a directional force to an axle, causing it to rotate. Due to the extremely small distances involved, the piezo motor is viewed as a high-precision replacement for the stepper motor. * Piezoelectric elements can be used in laser mirror alignment, where their ability to move a large mass (the mirror mount) over microscopic distances is exploited to electronically align some laser mirrors. By precisely controlling the distance between mirrors, the laser electronics can accurately maintain optical conditions inside the laser cavity to optimize the beam output. * A related application is the acousto-optic modulator, a device that scatters light off of sound waves in a crystal, generated by piezoelectric elements. This is useful for fine-tuning a laser's frequency. * Atomic force microscopes and scanning tunneling microscopes employ converse piezoelectricity to keep the sensing needle close to the probe. * Inkjet printers: On many inkjet printers, piezoelectric crystals are used to drive the ejection of ink from the inkjet print head towards the paper. * Diesel engines: high-performance common rail diesel engines use piezoelectric fuel injectors, first developed by Robert Bosch GmbH, instead of the more common solenoid valve devices. * Active control of vibration using amplified actuators. * X-ray shutters. * XY stages for micro scanning used in infrared cameras. * Moving the patient precisely inside active CT and MRI scanners where the strong radiation or magnetism precludes electric motors.
Haptic System Actuators
If it is sufficient to induce slower vibrations at relatively lower frequencies, for instance for interfacing with the human motor system, then we can use more conventional actuators.
The vibrating motor below has a weight asymmetrically attached to the shaft so that it vibrates when the shaft rotates. Similar motors are present in cell phones.
Since linear motors support only limited displacements, it is often more convenient to use rotational motors. If the motor is a DC motor, then the torque (rotational force) it exerts is proportional to the electrical current flowing through it. The direction of current through the motor determines the rotational direction of the motor: clockwise or counter clockwise. Sometimes DC motors have rotary encoders built in so that they can sense the rotational angle of the shaft.
See this page
Ajay Kapur's MahaDeviBot uses solenoids to actuate drums.
Controlling With AVR
The Pulse Width Modulation (PWM) output of the AVR can serve as the force signal generator.
Pulse Width Modulation (PWM) is a technique that we use to control the speed of the motor. A DC motor's speed is determined by now much current is flowing through it. Intuitively, if we supply a low DC current, the motor will spin slowly. It will spin more quickly with a higher current. As it turns out, it is difficult to create a circuit that supplies a varying current like this. So, we use PWM. Pulse Width Modulation used two discrete values of current (none and full) in pulses that average to the desired current value you need to make the motor act as you want. The longer the pulse, more average current flows through the motor, and the faster it goes. We speak of the length of the pulse in terms of something called the Duty Cycle. For example, in the figure below, the duty cycle is 25%.
PWM can be used to control the apparent output intensity of LED's, too!
See the MAXLAB wiki page for ideas on where to get parts for actuation.